DIY Repairing Drywall Water Damage
When water leaks onto drywall it can cause minor damage like staining to the paint finish; very severe damage like bulging in the wallboard; or some degree of damage in between, like bubbling joint compound and peeling tape.
Repairing Minor Damage
Repair bubbling joint compound and paint using a putty knife to scrape off all the damaged material. Cut and remove any peeling drywall tape. Brush away the scraping dust and prime all the visible damage with primer-sealer to block the stain and seal the damaged surface. Let the primer dry and replace any missing tape using fiberglass mesh. Use the techniques for drywall and plaster crack repair to cover the tape.
Repairing Major Damage
When exposed to a lot of water, drywall tends to warp as the gypsum swells. When it dries, the gypsum may harden into a bulging wall or ceiling surface. This bulging gypsum will tend to be harder than before it got wet. This will be true of plaster with gypsum board lath also. Bulging gypsum like this will always need to be cut out and replaced to restore a flat surface.
Mark Around the Damage
To replace water-damaged drywall, mark a square around the bulging area. Try to remove the drywall along the original seams if possible. This will give you framing to attach the replacement piece and make it easier to cut the hole square.
Remove the Damage
Score repeatedly with a sharp blade until you cut through the gypsum and paper. Remove any screws or nails holding the drywall up and pull the damaged wallboard free.
Install a New Piece of Drywall
Cut a new piece of drywall of the same thickness and fit it into the space. Match the edges of the patching piece to the surrounding drywall edges. For example, if the drywall edges are open, with the gypsum core visible, cut the patch with open edges to match. This will prevent an uneven joint where the two meet.
With gypsum board plaster, use a slightly thinner piece of drywall to patch it. This will place it a little below the surrounding surface, allowing room to build up over the patch with joint compound and restore a matching smooth surface.
Tape the Seams
Tape the joints around the new piece of drywall with mesh tape and apply a first coat of mud using the techniques for finishing drywall seams or repairing wall cracks with mesh tape. If the new patch is level with the surrounding surface, finish the seams as described in finishing drywall seams, prime and touch up the paint.
If the patch is below the surface of the surrounding drywall, let the tape follow the contour of the seam to stick flat to each surface. Then apply a thick coat of mud to the seams and immediately skim the excess off working across the tape to smooth the mud out onto both surfaces. Use light pressure to avoid pulling the tape off, but press hard enough to leave only a thin covering. Let the mud set and level out the uneven joint in the next step.
Mud the Patch
When the seams dries, apply a coat of mud to level out the patch. On large areas, use a slow acting setting compound like Durabond90® to give yourself time to work.
Use a broad joint knife to apply a thick coat of mud that fills in over the patch and overlaps the taped edges.
Immediately skim the excess mud from the patch to level it with the surrounding drywall. Use a straight edge like a 1x3, long enough to span the whole repair, to skim off the excess mud. Rest the board on the surrounding drywall and draw it across the patch, stopping to remove the collected mud as you go.
Work across the patch to leave the mud flush with, or just below the surrounding surface. Around the perimeter of the patch, skim the mud as thin as possible with the joint knife to help blend it into the surrounding surface. Go over the wet mud again with the straight edge if needed to smooth out any marks from the board. Ignore any minor voids in the mud coat, they will be filled in the next application.
Skim Coat the Patch
Let the mud set for about an hour and scrape off any protrusions using the joint knife. Don't try to completely smooth out the surface here, just knock off any peaks or ridges in the mud. When the edges of the repair turn white, lightly sand there. Brush off the dust and wipe the surface with a damp rag to remove any joint compound residue.
Apply a thick coat of mud over the patch, overlapping the edges of the previous coat. Immediately skim the excess mud off using the joint knife held at about 30°. Make parallel strokes across the patch using firm pressure with the knife. Ignore any ridges left by the edge of the blade, you will scrape them off when the mud sets.
Let the mud set and use the joint knife to scrape off any ridges in the surface. If necessary, lightly sand to smooth around the edges and wipe off the dust. Use this process to apply as many subsequent mud coats as needed to build up a smooth surface over the patch.
With each coat, skim in the opposite direction of the one before. If you skimmed vertically, apply the next with horizontal strokes. Reversing direction like this with each application will help eliminate any ripples or uneven surface.
Always overlap the edges of the previous coat of mud and skim the mud out as thin as possible around the perimeter to make final sanding easier. Allow the final coat of mud to set and dry completely before final sanding.
Sanding the Patch
Sand the dry joint compound lightly with 120 sandpaper. Tear a 8x11 inch sheet in half to form two 8x5½ inch pieces. Fold one of the pieces in half and hold it with the fold away from you. Fan out your fingers to apply even pressure and use a light touch. Start on one side of a repair and sand in wide arching strokes to gradually smooth out imperfections.
Be careful sanding around the edges of patches on drywall. The sandpaper can dig in and tear the paper surface while you're trying to smooth out rough edges. Lightly sand across the edges to feather a smooth transition between the two surfaces.
Brush all dust from the surface and wipe with a damp rag before priming and painting. If you are using flat latex finish paint, you can use it to prime the repair. If you are using semi-gloss or other shiny paint, prime with flat latex or a latex primer first.